What We Do
Solving complex challenges through intelligent automation.
At Pooyesh Machine, we specialize in transforming complex automation challenges into reliable, real-world solutions. Our process begins with a thorough definition of each problem, breaking it down into core challenges and exploring multiple strategies from both engineering and operational perspectives. Every idea is assessed for feasibility, efficiency, and adaptability before moving into development. Concepts are then prototyped and refined through iterative testing, ensuring that only the most robust and dependable designs advance. This systematic approach, driven by our integrated expertise in mechanics, electronics, and software, enables us to deliver solutions that are not only technically sound and operationally effective but also tailored to the long-term needs of modern production environments.” “Alongside custom problem-solving, this structured workflow has also led to the creation of a stream of well-engineered equipment. Each machine is the culmination of hundreds of hours of design, validation, and refinement, embodying the same rigorous standards of quality and reliability applied to our tailored projects. These systems are built for durability, consistency, and ease of integration, forming a portfolio of ready-to-market equipment that strengthens production capacity and instills confidence in long-term performance.
OUR JOURNEY
A brief timeline of key milestones
Our journey began with a challenging assignment: developing a production line for assembling injection pens. The task involved integrating multiple components — cartridge, cartridge holder, dosing mechanism, and cap — into a reliable process with a capacity of 750,000 pens per month.
After detailed analysis and extensive R&D, we engineered an assembly station capable of detecting component orientation, performing precise alignment, and joining the cartridge holder with the dosing mechanism. This innovation combined machine vision with automation to ensure repeatable, high-accuracy assembly.
Our journey continued with fully-integrated automation, adding vision inspection and data logging to ensure quality and traceability at scale.
To handle bulk parts efficiently, we developed automated feeding systems that could arrange components in order for assembly. This stage required extensive trial-and-error and iterative refinements, applying agile development to achieve reliable, continuous operation.
We integrated feeders, assembly stations, and transportation systems into a complete production line. The coordinated system achieved the required capacity of pens per month, delivering both efficiency and reliability at scale.
Following our advances in automation, Pooyesh Machine engineered a versatile labeling platform capable of handling a wide range of products and label formats. For specialized applications, such as the insulin pen production line, the machine was optimized for maximum throughput, delivering precise and reliable labeling at speeds of up to 180 pens per minute. This achievement established a new benchmark for efficiency and performance in our labeling systems.
Building on our labeling expertise, we engineered a dedicated capping machine to automatically place caps on pens. The unique geometry of the caps required extensive R&D and precision engineering, but the effort resulted in a robust and reliable solution. The system achieves a throughput of 50 pens per minute, perfectly synchronized with the main pen assembly line.
The next challenge was automating the boxing process for labeled and capped pens. Cartoning proved to be highly complex, involving extensive trial and error across different box sizes, paper types, product conditions, and geometries. After significant R&D, we succeeded in developing a cartoning machine that, once set up for a specific product, requires minimal adjustments. Designed with flexibility in mind, it can also be easily customized for different setups. The system achieves a throughput of 1,000 boxes per hour, ensuring efficiency and reliability in packaging operations.
Today, our focus is on advancing packaging verification and traceability. We are developing checkweighers for precise weight control and systems for automatic printing on product boxes to ensure reliable tracking. All of these are supported by in-house software, enabling seamless integration with the complete production line as well as the company’s SCADA systems. In parallel, we are engineering a high-throughput production line with double the current capacity, ensuring readiness for future scaling demands.